Complexity Management with the K-Method

Price Structures, IT and Controlling for Procurement of Packaging Materials

Complexity Management with the K-Method

Price Structures, IT and Controlling for Procurement of Packaging Materials

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The book describes the K-Method which has been developed by the authors. The purpose of the K-Method is to negotiate and administrate a complex portfolio of customised materials, all belonging to the same purchasing group (e.g. labels). The underlying idea is to agree prices for specification features, instead of giving each material an individual price based on its unique specification. By doing so, a price formula will be agreed between the buyer and supplier which even defines prices of future materials with any kind of specification.

Donald Kossmann (*1968) , received his Master in Computer Science (Dipl.-Inform.) from the University of Karlsruhe in 1991. He completed his PhD (Dr. rer. nat.) at the RWTH Aachen and his habilitation at the University of Passau. Since 1998 he has been Professor at the TU München, University of Heidelberg and finally at the ETH Zürich. Since 2014 he works as Research Director for Microsoft in Seattle.
Daniel Kossmann (*1964), received his Master in Computer Science (Dipl.-Inform.) from the University of Karlsruhe in 1989. From 1989 to 2007 he worked for Unilever in various positions in Hamburg, Berlin, Warsaw and Paris. Among these positions he has been Head of Supply Management, Head of Management Accounting, and Finance Director for European Supply Management. Daniel Kossmann works since 2007 as a freelancer and consultant.



1;Preface;8 2;Acknowledgements;10 3;Introduction;12 4;Contents;14 5;Part I: Introduction;17 5.1;1: Definitions and Typical Issues;18 5.1.1;1.1 FMCG;18 5.1.2;1.2 Complexity;19 5.1.3;1.3 Packaging Materials;20 5.1.4;1.4 Major Issues;20 5.2;2: The K-Method, Example of a Price Formula;22 5.2.1;2.1 One Single Price;22 5.2.2;2.2 Fair Price for Each Packaging Item;23 5.2.2.1;2.2.1 Consistent Prices for Individual Specification Attributes;23 5.2.2.2;2.2.2 Consistent Margin of the Supplier When Quoting Prices for Specification Features;24 5.2.3;2.3 Method to Create a Price Formula;24 5.2.3.1;2.3.1 Selection of Specification Features;24 5.2.3.2;2.3.2 Example;25 5.2.3.3;2.3.3 Summary;35 5.3;3: Solutions for Major Issues Using the K-Method;37 5.3.1;3.1 Feedstock Materials;37 5.3.1.1;3.1.1 The K-Method for Feedstock Materials;39 5.3.2;3.2 Internal Benchmarking;41 5.3.2.1;3.2.1 The K-Method for Internal Benchmarking;42 5.3.3;3.3 New Price;43 5.3.3.1;3.3.1 Agreeing to a New Price;43 5.3.3.2;3.3.2 Process of Defining the Price;45 5.3.3.3;3.3.3 The K-Method for New Prices;46 5.3.4;3.4 Tenders;47 5.3.4.1;3.4.1 The K-Method for Tenders;49 5.3.5;3.5 Lot Sizes;50 5.3.5.1;3.5.1 The K-Method for Lot Sizes;51 5.3.5.2;3.5.2 Reach;51 5.3.5.3;3.5.3 Obsoletes;53 5.3.6;3.6 Combination of Packaging Items;55 5.3.6.1;3.6.1 The K-Method for Combining Packaging Items;55 5.3.7;3.7 Dimensions of a Moulds;55 5.3.7.1;3.7.1 Applying the K-Method for Dimensioning Tools;56 5.3.8;3.8 Supply Management Finance;57 5.3.8.1;3.8.1 The K-Method for Supply Management Finance;58 5.4;4: Why Should a Company Introduce the K-Method?;59 5.4.1;4.1 Buyers´ Concerns;59 5.4.1.1;4.1.1 General Working Procedures;59 5.4.1.2;4.1.2 Renegotiations;60 5.4.2;4.2 Common Concerns of Buyers and Suppliers;61 5.4.2.1;4.2.1 Effort and Project Management;61 5.4.3;4.3 Concerns of Suppliers;62 5.4.3.1;4.3.1 Transparency of Costs;62 5.4.3.2;4.3.2 Inaccuracy;63 5.4.3.3;4.3.3 Ability to Combine;63 5.4.3.4;4.3.4 Confidentiality;64 5.4.3.5;4.3.5 Too Small Portfolio;65 5.4.3.6;4.3.6 Dominance of the Supplier;65 5.4.3.7;4.3.7 Advantages for the Supplier;65 5.5;5: The K-Method in Other Industries;68 5.6;6: Outlook on Advanced Technologies;71 5.6.1;6.1 White Label;71 5.6.2;6.2 Transfer Prices;71 5.6.3;6.3 Configurators;72 5.6.4;6.4 Master Data;72 6;Part II: Elaboration;74 6.1;7: Specific Issues When Designing a Price Formula;75 6.1.1;7.1 Transportation;75 6.1.2;7.2 Storage;76 6.1.3;7.3 Terms of Payment;77 6.1.4;7.4 Consignment Stock;78 6.1.5;7.5 Delivery Tolerances;79 6.1.6;7.6 Optimising the Number of Items During a Production Cycle;80 6.1.7;7.7 Lead Times and ``Emergency Call-Offs´´;81 6.1.8;7.8 Negotiation Cycles;82 7;Part III: Implementation;84 7.1;8: Implementation in the ERP System;85 7.1.1;8.1 The Complete Business Process;85 7.1.2;8.2 Specification Features;85 7.1.3;8.3 Storage of Prices;87 7.1.3.1;8.3.1 Price Terms;87 7.1.3.2;8.3.2 Standard Prices;89 7.1.3.3;8.3.3 Planned Prices;89 7.1.4;8.4 Material Planning: Call-offs and Purchase Orders;89 7.1.4.1;8.4.1 Material Resource Planning;90 7.1.4.2;8.4.2 Format Group: Setup Versus Changeover;90 7.1.4.3;8.4.3 Purchase Orders;91 7.1.4.4;8.4.4 Invoice Control;92 7.2;9: Specification Features of Selected Categories;93 7.2.1;9.1 Labels;93 7.2.2;9.2 Plastic Tubes;93 7.2.3;9.3 Corrugated Outer Cases;95 8;Part IV: Theoretical Fundamentals;97 8.1;10: Value Analysis;98 8.1.1;10.1 Multilingual Labels;100 8.2;11: Scaled Prices;102 8.3;12: Consistent Prices;105 8.4;13: Derivation of the Price Formula;108 8.4.1;13.1 Data Types of the Specification Features;110 8.4.2;13.2 Linear Functions and Discrete Functions;112 8.4.3;13.3 Summary;112
ISBN 9783662482445
Artikelnummer 9783662482445
Medientyp E-Book - PDF
Copyrightjahr 2015
Verlag Springer-Verlag
Umfang 112 Seiten
Sprache Englisch
Kopierschutz Adobe DRM