Engineered Rubber Products
Introduction to Design, Manufacture and Testing
E-Book
Engineered Rubber Products
Introduction to Design, Manufacture and Testing
The successful manufacture of engineered rubber products is complicated. It involves different disciplines, materials, and types and designs of equipment.
Problems sometimes occur because of less-than-desirable communication among personnel involved in the development and manufacture of rubber products. This book's intent is to improve communication among different disciplines. Using a systems approach, it is further intended to introduce chemists and engineers to the unique capabilities of rubber in a wide range of tire and non-tire products.
It is the author's experience derived from teaching a number of rubber-related courses over several decades that much relevant and useful rubber literature is underutilized, resulting in reinvention of the wheel.
This book, which incorporates extensive bibliographies in most of its sections, can be read by individual section of interest or in its entirety. The reader is encouraged to obtain relevant references to broaden his or her reach.
Introduction
Elastomers and Compounds
Compound Mixing and Processing
Testing and Properties
Product Design
Use of Computers and FEA with Rubber
Non-Tire Products
Tires
Problems sometimes occur because of less-than-desirable communication among personnel involved in the development and manufacture of rubber products. This book's intent is to improve communication among different disciplines. Using a systems approach, it is further intended to introduce chemists and engineers to the unique capabilities of rubber in a wide range of tire and non-tire products.
It is the author's experience derived from teaching a number of rubber-related courses over several decades that much relevant and useful rubber literature is underutilized, resulting in reinvention of the wheel.
This book, which incorporates extensive bibliographies in most of its sections, can be read by individual section of interest or in its entirety. The reader is encouraged to obtain relevant references to broaden his or her reach.
Introduction
Elastomers and Compounds
Compound Mixing and Processing
Testing and Properties
Product Design
Use of Computers and FEA with Rubber
Non-Tire Products
Tires
1;Acknowledgments;62;Preface and Disclaimer;83;Contents;104;1 Introduction;144.1;References;255;2 Elastomers and Compounds;285.1;References;366;3 Compound Mixing and Processing;386.1;3.1 Calendering;426.2;3.2 Extrusion;426.3;3.3 Molding;456.3.1;3.3.1 Compression Molding;476.3.2;3.3.2 Transfer Molding;526.3.3;3.3.3 Injection Molding of TPEs;606.3.4;References;627;4 Testing and Properties;647.1;4.1 Measuring Viscosity and Scorch;657.2;4.2 Hardness;677.3;4.3 Stress-Strain Properties;677.3.1;4.3.1 Uniaxial Deformation;677.3.2;4.3.2 Biaxial Deformation;697.3.3;4.3.3 Triaxial Deformation;717.3.4;4.3.4 Triaxial Tension;737.4;4.4 Viscoelastic Properties;777.4.1;4.4.1 Creep;787.4.2;4.4.2 Stress Relaxation;787.4.3;4.4.3 Compression Set;787.5;4.5 Dynamic Properties;797.5.1;4.5.1 Fatigue and Cut Growth;817.5.2;4.5.2 Tensile Failure;827.5.3;4.5.3 Hysteresis and Resilience;827.5.4;4.5.4 Abrasion;837.5.5;4.5.5 Friction;837.6;4.6 Other Rubber Properties;847.6.1;4.6.1 Effect of Test Temperature;847.6.2;4.6.2 Conductivity;857.6.3;4.6.3 Adhesion;857.6.4;4.6.4 Permeability;867.7;4.7 Deterioration;867.7.1;4.7.1 Weather;867.7.2;4.7.2 Ozone;877.7.3;4.7.3 High-Energy Radiation;877.7.4;4.7.4 High Temperature;877.8;4.8 Rubber Ingredient Compatibility;887.9;4.9 Electrical Properties;907.10;4.10 Non-Destructive Testing;907.10.1;4.10.1 Testing and Computers;907.11;References;928;5 Product Design;968.1;5.1 Mountings;978.2;5.2 Hose;1048.3;5.3 Belting;1078.4;5.4 Constant Velocity Joint (CVJ) Boots;1088.5;5.5 Mounts and Bearings;1098.5.1;5.5.1 Shape Factor;1098.5.2;5.5.2 Bridge Bearings;1098.5.3;5.5.3 Earthquake Bearings;1108.5.4;5.5.4 Testing and Quality Control;1118.6;References;1179;6 Use of Computers and FEA with Rubber;1229.1;6.1 Compounding;1249.1.1;6.1.1 Vulcanization;1249.1.2;6.1.2 Compound Development;1249.2;6.2 Stress in a Dumbbell Tensile Specimen;1249.3;6.3 FEA and Thermal Considerations;1269.4;6.4 Resistance of Rubber to Small Indentations;1269.5;6.5 Use of FEA in Various Application Areas;1269.6;References;13110;7 Non-Tire Products;13410.1;7.1 Adhesion;13410.2;7.2 Hose and Belting;13610.2.1;7.2.1 Hose;13710.2.2;7.2.2 Belts;13810.3;7.3 Mountings, Bearings, and Bushings;14010.3.1;7.3.1 Mountings;14010.3.2;7.3.2 Bearings;14110.4;7.4 Energy Storage and Dissipation;14410.5;7.5 Rolls;14510.6;7.6 Seals;14510.6.1;7.6.1 Pump Seal;14610.6.2;7.6.2 Automotive Transmission Seals;14710.6.3;7.6.3 Casket Seals;14710.6.4;7.6.4 Automotive Door Seals;14710.7;7.7 Other Applications;14810.8;References;15111;8 Tires;15611.1;8.1 Introduction;15611.2;8.2 Materials;15711.3;8.3 Pneumatic Tires;15811.3.1;8.3.1 Types of Tires;15811.3.2;8.4 Tire Reinforcement;16211.3.2.1;8.4.1 Bead Wire and Tire Cord;16211.3.3;8.5 Tire Construction;16311.3.4;8.6 Component Interdependence;16511.3.5;8.7 Component Preparation and Tire Fabrication;16611.3.5.1;8.7.1 Component Preparation;16611.3.5.2;8.7.2 Fabrication;16711.3.6;8.8 Tire Aging;17111.3.7;8.9 In-Service Tire Damage and Safety;17111.3.8;8.10 Run-Flat Tires;17211.3.9;8.11 Passenger Tire Design;17311.3.9.1;8.11.1 Aspect Ratio;17311.3.10;8.12 Truck Tires;17411.3.11;8.13 Very Large Tires;17511.3.12;8.14 Aircraft Tires;17511.3.13;8.15 Solid Tires;17611.3.14;8.16 Semi-Pneumatic Tires;17611.3.15;8.17 Non-Traditional Tires;17611.3.16;References;17812;Appendix 1: Conversion Factors;18213;Appendix 2: Acronyms and Abbreviations;18414;Subject Index;188
1;Acknowledgments;6<br />2;Preface and Disclaimer;8<br />3;Contents;10<br />4;1 Introduction;14<br />4.1;References;25<br />5;2 Elastomers and Compounds;28<br />5.1;References;36<br />6;3 Compound Mixing and Processing;38<br />6.1;3.1 Calendering;42<br />6.2;3.2 Extrusion;42<br />6.3;3.3 Molding;45<br />6.3.1;3.3.1 Compression Molding;47<br />6.3.2;3.3.2 Transfer Molding;52<br />6.3.3;3.3.3 Injection Molding of TPEs;606.3.4;References;62<br />7;4 Testing and Properties;64<br />7.1;4.1 Measuring Viscosity and Scorch;65<br />7.2;4.2 Hardness;67<br />7.3;4.3 Stress-Strain Properties;67<br />7.3.1;4.3.1 Uniaxial Deformation;67<br />7.3.2;4.3.2 Biaxial Deformation;69<br />7.3.3;4.3.3 Triaxial Deformation;71<br />7.3.4;4.3.4 Triaxial Tension;73<br />7.4;4.4 Viscoelastic Properties;77<br />7.4.1;4.4.1 Creep;78<br />7.4.2;4.4.2 Stress Relaxation;78<br />7.4.3;4.4.3 Compression Set;78<br />7.5;4.5 Dynamic Properties;79<br />7.5.1;4.5.1 Fatigue and Cut Growth;81<br />7.5.2;4.5.2 Tensile Failure;82<br />7.5.3;4.5.3 Hysteresis and Resilience;82<br />7.5.4;4.5.4 Abrasion;83<br />7.5.5;4.5.5 Friction;83<br />7.6;4.6 Other Rubber Properties;84<br />7.6.1;4.6.1 Effect of Test Temperature;84<br />7.6.2;4.6.2 Conductivity;85<br />7.6.3;4.6.3 Adhesion;85<br />7.6.4;4.6.4 Permeability;86<br />7.7;4.7 Deterioration;86<br />7.7.1;4.7.1 Weather;86<br />7.7.2;4.7.2 Ozone;87<br />7.7.3;4.7.3 High-Energy Radiation;87<br />7.7.4;4.7.4 High Temperature;87<br />7.8;4.8 Rubber Ingredient Compatibility;88<br />7.9;4.9 Electrical Properties;90<br />7.10;4.10 Non-Destructive Testing;90<br />7.10.1;4.10.1 Testing and Computers;90<br />7.11;References;92<br />8;5 Product Design;96<br />8.1;5.1 Mountings;97<br />8.2;5.2 Hose;104<br />8.3;5.3 Belting;107<br />8.4;5.4 Constant Velocity Joint (CVJ) Boots;108<br />8.5;5.5 Mounts and Bearings;109<br />8.5.1;5.5.1 Shape Factor;109<br />8.5.2;5.5.2 Bridge Bearings;109<br />8.5.3;5.5.3 Earthquake Bearings;110<br />8.5.4;5.5.4 Testing and Quality Control;111<br />8.6;References;117<br />9;6 Use of Computers and FEA with Rubber;122<br />9.1;6.1 Compounding;124<br />9.1.1;6.1.1 Vulcanization;124<br />9.1.2;6.1.2 Compound Development;124<br />9.2;6.2 Stress in a Dumbbell Tensile Specimen;124<br />9.3;6.3 FEA and Thermal Considerations;126<br />9.4;6.4 Resistance of Rubber to Small Indentations;126<br />9.5;6.5 Use of FEA in Various Application Areas;126<br />9.6;References;131<br />10;7 Non-Tire Products;134<br />10.1;7.1 Adhesion;134<br />10.2;7.2 Hose and Belting;136<br />10.2.1;7.2.1 Hose;137<br />10.2.2;7.2.2 Belts;138<br />10.3;7.3 Mountings, Bearings, and Bushings;140<br />10.3.1;7.3.1 Mountings;140<br />10.3.2;7.3.2 Bearings;141<br />10.4;7.4 Energy Storage and Dissipation;144<br />10.5;7.5 Rolls;145<br />10.6;7.6 Seals;145<br />10.6.1;7.6.1 Pump Seal;146<br />10.6.2;7.6.2 Automotive Transmission Seals;147<br />10.6.3;7.6.3 Casket Seals;147<br />10.6.4;7.6.4 Automotive Door Seals;147<br />10.7;7.7 Other Applications;148<br />10.8;References;151<br />11;8 Tires;156<br />11.1;8.1 Introduction;156<br />11.2;8.2 Materials;157<br />11.3;8.3 Pneumatic Tires;158<br />11.3.1;8.3.1 Types of Tires;158<br />11.3.2;8.4 Tire Reinforcement;162<br />11.3.2.1;8.4.1 Bead Wire and Tire Cord;162<br />11.3.3;8.5 Tire Construction;163<br />11.3.4;8.6 Component Interdependence;165<br />11.3.5;8.7 Component Preparation and Tire Fabrication;166<br />11.3.5.1;8.7.1 Component Preparation;166<br />11.3.5.2;8.7.2 Fabrication;167<br />11.3.6;8.8 Tire Aging;171<br />11.3.7;8.9 In-Service Tire Damage and Safety;171<br />11.3.8;8.10 Run-Flat Tires;172<br />11.3.9;8.11 Passenger Tire Design;173<br />11.3.9.1;8.11.1 Aspect Ratio;173<br />11.3.10;8.12 Truck Tires;174<br />11.3.11;8.13 Very Large Tires;175<br />11.3.12;8.14 Aircraft Tires;175<br />11.3.13;8.15 Solid Tires;176<br />11.3.14;8.16 Semi-Pneumatic Tires;176<br />11.3.15;8.17 Non-Traditional Tires;176<br />11.3.16;References;178<br />12;Appendix 1: Conversion Factors;182<br />13;Appendix 2: Acronyms and Abbreviations;184<br />14;Subject Index;188
Sommer, John G.
| ISBN | 9783446433441 |
|---|---|
| Artikelnummer | 9783446433441 |
| Medientyp | E-Book - PDF |
| Copyrightjahr | 2012 |
| Verlag | Carl Hanser Fachbuchverlag |
| Umfang | 182 Seiten |
| Sprache | Englisch |
| Kopierschutz | Digitales Wasserzeichen |
